HIGH SHEAR MIXER GRANULATOR:

High shear mixer granulators are essential in pharmaceutical manufacturing for the rapid and efficient mixing and granulation of powders to form granules.

Here are some special features of high shear mixer granulators:

High Shear Mixing:

Utilizes high shear forces generated by the impeller and chopper blades to rapidly mix and granulate powders, ensuring uniform particle size distribution.

Fast Granulation Process:

Capable of producing granules in a short amount of time, significantly reducing processing time and increasing production efficiency.

Consistent Granule Quality:

Ensures the production of uniform granules with consistent size and density, improving the quality and compressibility of the final product.

Automated Process Control:

Equipped with advanced control systems that allow precise control of process parameters such as impeller speed, chopper speed, and granulation time, ensuring reproducible results.

Variable Speed Settings:

Features adjustable impeller and chopper speeds to optimize the granulation process for different formulations and material properties.

Integrated Spray System:

Includes a spray system for the controlled addition of binder solutions, ensuring uniform distribution and effective granulation.

Scalability:

Available in various sizes to accommodate different batch sizes, from laboratory-scale units for R&D to large-scale production models, allowing easy scaling of processes.

Efficient Wet Granulation:

Designed for wet granulation processes, where a binder liquid is added to powders to form granules, ensuring efficient binding and granule formation.

GMP Compliance:

Designed to meet Good Manufacturing Practice (GMP) standards, ensuring high levels of hygiene, quality, and regulatory compliance.

Rapid Discharge System:

Features a rapid discharge system that ensures quick and complete emptying of the granulator, reducing product loss and minimizing cross-contamination.

Easy Cleaning and Maintenance:

Designed for easy disassembly and cleaning, with smooth surfaces and minimal dead spaces, reducing downtime and preventing cross-contamination.

User-Friendly Interface:

Equipped with intuitive control panels and touchscreens for easy operation, programming, and process monitoring, reducing the learning curve for operators.

Safety Features:

Incorporates safety mechanisms such as interlocks, overload protection, and emergency stop buttons to ensure safe operation for operators.

Durable Construction:

Made from high-quality materials such as stainless steel, ensuring durability and long-term reliability even in demanding manufacturing environments.

Efficient Energy Use:

Engineered for energy efficiency, reducing operational costs while maintaining high performance in mixing and granulation.

Consistent Batch Quality:

Ensures that each batch is processed to the same standards, reducing variability and ensuring consistent product quality.

Advanced Monitoring Systems:

Includes sensors and monitoring systems for real-time tracking of critical process parameters, allowing for immediate adjustments and ensuring consistent quality.

Versatility in Formulations:

Capable of handling a wide range of formulations, including powders with different properties, making it versatile for various pharmaceutical applications.

Reduced Dust Generation:

Enclosed design minimizes dust generation during the mixing and granulation process, improving the working environment and protecting product integrity.

High Throughput:

Designed to handle large volumes of material, making it suitable for high-throughput production environments.