AUTO COATER

autocoater

AUTO COATER

AUTO COATER' features standard Ultimix Baffles, which are known to maximize mixing efficiency as well as extremely gentle product mixing,

HORIZONTAL AIR FLOW:

With IPSONS fully perforated coating pans, the horizontal air flow pattern allows extremely fast spray rates & thereby high efficiency coating in very short batch times. The unique feature of the horizontal flow to reduce turbulence in the tablet coating zone allows for extremely even weight gain as well as coating quality.

ULTIMIX BAFFLES:

AUTO COATER' features standard Ultimix Baffles, which are known to maximize mixing efficiency as well as extremely gentle product mixing, thereby ensuring a very even & high quality coating quality. IPSONS offers a range of different baffles for special tablet shapes & applications or batch sizes, thereby allowing the equipment to be adapted to a variety of coating needs.

Changeable Par System

The AUTO COATER ranges from IP 18 to IP 66, offers a facility to exchange Pans.
This allows a high level of flexibility for conducting coating on a very wide variety of batch sizes.

The AUTO COATER ranges from IP 18 to IP 48, offers a facility to exchange Pans.
This allows a high level of flexibility for conducting coating on a very wide variety of batch sizes.

FEATURES
  • • AUTO COATER, the next generation Tablet Coating System
  • AUTO COATER :

    Auto-coater machines are essential in pharmaceutical manufacturing for the uniform coating of tablets and other solid dosage forms.

    Here are some special features of auto-coater machines:

    Uniform Coating:

    Designed to ensure uniform application of coating materials, providing consistent product quality with even distribution of the coating on each tablet.

    Advanced Spray Systems:

    Equipped with high-precision spray guns and nozzles that deliver coating materials evenly, reducing the risk of clumping or uneven coating.

    Automated Process Control:

    Features sophisticated control systems that automate the coating process, including parameters such as spray rate, air flow, and drum speed, ensuring repeatability and precision.

    Efficient Drying Systems:

    Integrated drying mechanisms such as hot air blowers or fluidized beds that facilitate quick and efficient drying of the coating, improving throughput and reducing cycle times.

    Scalability:

    Available in various sizes to accommodate different batch sizes, from pilot scale to full production, allowing easy scalability of processes.

    GMP Compliance:

    Designed to meet Good Manufacturing Practice (GMP) standards, ensuring hygiene, quality, and regulatory compliance.

    High-Efficiency Particulate Air (HEPA) Filters:

    Equipped with HEPA filters to ensure that the air used in the coating process is free of contaminants, protecting product quality.

    Energy Efficiency:

    Engineered for minimal energy consumption while maintaining high performance, reducing operational costs.

    Modular Design:

    Offers modular components that can be easily swapped or upgraded, providing flexibility and future-proofing the equipment.

    Modular Design:

    Designed for easy disassembly and cleaning, with features such as CIP (Clean-In-Place) systems, reducing downtime and preventing cross-contamination.

    Real-Time Monitoring:

    Includes sensors and monitoring systems for real-time tracking of process parameters, allowing for immediate adjustments and ensuring consistent coating quality.

    Recipe Management:

    Allows for the storage and retrieval of multiple coating recipes, facilitating quick changeovers and consistent process replication.

    Safety Features:

    Incorporates safety mechanisms such as interlocks, emergency stop buttons, and protective enclosures to ensure safe operation for operators.

    Low Noise Operation:

    Designed to operate quietly, minimizing noise pollution and improving the working environment for operators.

    High Throughput:

    Capable of handling large volumes of tablets, making it suitable for high-throughput production environments.

    User-Friendly Interface:

    Equipped with intuitive control panels and touchscreens for easy operation, programming, and troubleshooting.

    Consistent Batch Quality:

    Ensures that each batch is coated to the same standards, reducing variability and ensuring consistent product quality.

    Versatile Coating Capabilities:

    Capable of handling various coating types, including film coating, sugar coating, and enteric coating, providing versatility for different product requirements.

    Durable Construction:

    Made from high-quality materials such as stainless steel, ensuring durability and long-term reliability even in demanding manufacturing environments.

    Integration with Other Equipment:

    Can be seamlessly integrated with upstream and downstream processes, such as tablet presses and packaging lines, ensuring a streamlined production workflow.

    Manufacturing


    The company believes in constant research to bring out better, faster and economical machines in every category of machinery .

    Service


    Manufacturer for processing system for granulation, drying, mixing, milling, size reducing, blending, tableting, coating

    Process Integration


    The Company ensures that it’s resources, including personal and software can work together to keep the business operational and help it reach its primary objectives.

    Your partner in quality & productivity!

    We don't just manufacture machinery; we craft solutions that empower pharmaceutical manufacturers to meet and exceed the highest standards of quality, efficiency, and compliance. Come & Join us on a journey of excellence as we continue to shape the future of pharmaceutical manufacturing.

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